Microsphere Technology
Microspheres are tiny particles measuring between 10 and 250 microns (1 millionth of a meter) in diameter. Individually invisible, when grouped together microspheres have a very visible effect. At H.B. Fuller, we’ve harnessed the power of microsphere technology to formulate water-based acrylic microsphere adhesives with ready-to-go formulations — as well as our unmatched customization capabilities — to meet your unique requirements.
Removable and Repositionable Microsphere Adhesive
In emulsion systems, the fine adhesive particles, when dried, coalesce to form a continuous film. This smooth adhesive film, in prolonged contact with a surface, will increase in peel strength over time.
The mechanism by which a microsphere system operates is through its physical structure. The microsphere adhesive, when dried, will form a discontinuous bonding film. In the microsphere adhesive system, contact is limited to the tops of the spheres.
Everyday Enhancement
Manufacturers are finding that commodity removable and ultra-removable adhesives have their shortcomings, and maybe some liabilities. Microsphere adhesives eliminate these issues, while also enhancing everyday items like:
- Labels that can be removed without leaving any visible residue, markings, or damage
- Photo albums
- Consumer advertising
- Masking tapes
- Wall or window decals, graphics, and wallpapers
- Removable note pads
Reform the Norm
At H.B. Fuller we offer removable and repositionable Gel-Tac® products based on water-based acrylic microsphere technology that offer ready-to-go formulations and unparalleled customization capabilities tailored to meet the unique requirements of the customer’s application.
- Self-Wound and Linerless Products – Gel-Tac® 101A series
- Label Stock Paper - Gel-Tac® 271 and Gel-Tac® 114C series
- Wall and Window Graphics - Gel-Tac® 619 series
- Sticky Notes - Gel-Tac® 384 series
The formula’s size difference impacts the adhesive tack, as contact between microspheres and surfaces occurs at the top of the spheres.
These formulas are far from your only options, with our team at H.B. Fuller boasting the longest track record of developing custom adhesive solutions. If you have a special project, we can create a unique formula to meet your needs and even provide technical support on how to properly coat.
Benefits of Microspheres
Emulsion adhesives coalesce to form a continuous film that’s uneasy to remove or reposition. Moreover, emulsion adhesives tend to build tack over time and become a more permanent bond. Microsphere adhesives, however, overcome these issues thanks to a size difference in their emulsion particles that reduces the contact area for a more controlled tack. This allows microsphere adhesives to form a discontinuous bonding film, resulting in a more stable tack with low peel and high removability.
Specifically, our removable and repositionable microsphere adhesive maintains its integrity for long periods of time without leaving any residue or damage to surfaces. The UV stable, low VOC adhesive works across multiple surface types and allows for the use of non-silicone release coatings in some instances (which are less expensive than silicone release). They also have a high temperature resistance (up to 300 degrees Fahrenheit).
Imagine labels that can be effortlessly removed without leaving any visible residue, markings, or damage. Picture photo albums, consumer advertising, masking tapes, wall or window decals, graphics, and wallpapers that can be easily repositioned or replaced. With our Gel-Tac® microsphere adhesives, you can unlock new possibilities for creativity and functionality.
Click below for answers to the most frequently asked questions about microsphere technology.
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What is microsphere technology and how does it work?
Microsphere adhesive technology is the process of polymerizing large acrylic spherical particles to be used in the process of formulating pressure-sensitive adhesives (PSA). Microspheres are tiny particles measuring between 10 and 250 microns in diameter. Although they are microscopic in size, these spheres are still much larger than the emulsion particles found in conventional adhesives. The size difference has a dramatic impact on adhesive tack and peel adhesion level, since contact between microspheres and surfaces only occurs at the tops of the spheres.
By forming a discontinuous adhesive film, microsphere adhesives limit physical contact, resulting in low peel adhesion levels, removability and stable peel adhesion level over time. Conventional emulsion adhesives use smaller particles, which coalesce into a continuous adhesive film and in most cases do not allow for easy removal or repositioning.
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Describe the benefits of microsphere adhesives vs. conventional emulsion adhesives.Microsphere adhesives are used when there is a need for low peel adhesion level, easy removability and maintained peel adhesion level over time. Microsphere adhesives accomplish these desired characteristics due to their large physical structure. The large microsphere particle size reduce the contact area between the surface and the microsphere adhesive. Peel adhesion level is therefore much more controlled and stable compared with the continuous adhesive film created by conventional emulsion adhesives.
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What applications and substrate types work with microsphere adhesives?
Items produced with microsphere adhesive technology can be attached and cleanly removed during various stages of the manufacturing process. Bar code and information labels can be easily removed from a variety of consumer products and packages without leaving visible residue, markings or damaging the surface.
- Removable and repositionable wall graphics
- Window graphics
- Signage
- Point of purchase advertisements
- Painters masking tapes
- Direct thermal printed cash register receipts
- Coupons
- Magazine advertisement inserts
- Newspaper notes
- Adhesive note pads
- Mailer advertisements
- Credit card and gift card attachments
- Labels
Substrate types
- Paper
- Polyvinyl chloride (Vinyl) Films
- Polyethylene Films
- Polyester Films
- Polypropylene Films
- Polyolefin Films
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What microsphere adhesive formulations are available?H.B. Fuller manufactures a variety of average particle size microspheres – including 15, 20, 25, 30, 35, 45 and 55 micron averages – to meet the needs of our customers. We also can develop custom microsphere adhesive formulations to meet particular customer product challenges.